With more than 16 years of experience manufacturing Tungsten Carbide Rollers for the metalworking industry, steel wire, and bar drawing plant, UKO has gained business partners from various directions with positive feedback.
Features:
- Good wear-resistant and long service life.
- Reliable quality and competitive price.
- High hardness and High heat resistance.
- Smooth surface in use to reduce injury and other enameled wire.
Descaling Roller
Descaling rolls can be made in tungsten carbide material or tool steel material are used for the mechanical descaling of entry rod in reduction mills.
Stress-relieving Roller
Stress-relieving Rolls also can be made in T.C. material or tool steel material to improve the mechanical characteristics of the Cold Rolling wire.
Straightening Roller
A straightening roll is a tool for straightening metal bars, pipes, wires, etc., and the straightness of the bars is changed by squeezing the bars. It is a key component in the straightening machine, and its main function is to eliminate unwanted curvature caused by winding wire or rod into coils or onto spools/reels before further processing the material.
It could also be customized to customers’ drawings. 
- Round and profiled wire
- Flat material in copper and steel
- Drawing machines
- Bunchers and stranders
- Take-ups and pay-offs
- Cutting machines
- Bending machines
- Welding robots
- Braiding machines
- Winders
- Wire, conductor straightening, wire straightener
Benefit
- Improved Efficiency and Productivity: By improving the efficiency of the descaling process, tungsten carbide descaling rolls can help increase the productivity of the reduction mills. This can lead to higher production rates, shorter lead times, and increased profitability.
- Reduced Maintenance Costs: Tungsten carbide descaling rolls require minimal maintenance, which can help reduce the overall cost of maintaining the reduction mills. This can include reducing the need for frequent cleaning, repair, and replacement of the rolls.
- Improved Surface Quality: By removing the scale and other impurities from the surface of the rods, the rolls can help create a smoother, cleaner surface that is easier to work with in subsequent processing steps.
- Eco-friendly: Tungsten carbide material can be recycled and reused, it helps to reduce waste. Compared with chemicals risk, the mechanical descaling is also eco-friendly.
Choosing the right tungsten carbide descaling roll for your application is crucial to ensure optimal performance and longevity of the roll. Here are some factors to consider when selecting a descaling roll:
- Material being processed: The type of material being processed will affect the wear and tear on the descaling roll. Harder materials require more durable rolls to withstand the high forces and temperatures involved in the descaling process.
- Size and shape of the entry rod: The size and shape of the entry rod will determine the dimensions of the descaling roll needed. It is important to select a roll that fits snugly around the rod for effective descaling.
- Mill speed and temperature: The speed and temperature of the mill will impact the wear and tear on the descaling roll. Higher speeds and temperatures require more durable rolls to withstand the increased forces and heat.
- Environmental factors: Environmental factors such as humidity, dust, and chemical exposure can affect the durability of the descaling roll. It is important to consider these factors when selecting a roll to ensure optimal performance and longevity.
By considering these factors and working with a knowledgeable supplier, you can select the right tungsten carbide descaling roll for your application and achieve optimal performance and longevity from your equipment.
Determining the appropriate dimensions for a tungsten carbide descaling roll involves several factors. Here are some steps you can take to determine the appropriate dimensions for your descaling roll:
Measure the entry rod: The first step is to measure the diameter and shape of the entry rod. This will help determine the required dimensions of the descaling roll.
Consider the descaling process: The descaling process involves the removal of the surface layer of oxide and scale from the entry rod. The dimensions of the descaling roll should be such that it can remove this layer effectively without damaging the rod.
Determine the roll diameter: The roll diameter should be slightly larger than the diameter of the entry rod to ensure a snug fit and effective descaling. The roll diameter can be calculated based on the diameter of the rod and the thickness of the oxide and scale layer.
Determine the roll length: The roll length should be long enough to cover the entire length of the entry rod. It is important to consider the length of the mill and the length of the entry rod when determining the roll length.
Consider the groove pattern: The groove pattern on the descaling roll should match the shape of the entry rod to ensure effective descaling. The groove depth and spacing should be such that they can remove the oxide and scale layer without damaging the rod.
Consult with a supplier: It is important to work with a knowledgeable supplier who can assist in determining the appropriate dimensions for your descaling roll. They can provide expertise on material selection, groove patterns, and other factors to ensure optimal performance.
By following these steps and consulting with a knowledgeable supplier UKO, you can determine the appropriate dimensions for your tungsten carbide descaling roll and achieve effective descaling of your entry rod.
BLOG
Deliver our value with content.
What You Need to Know About the HSS Rolls
Introduce HSS steel means that it is hardness will be higher when cooled in the air after quenching. Nowadays, high-carbon [...]
Learn Mechanical Descaling In 3 Three Minutes
Cras ultricies ligula sed magna dictum porta curabitur arcu erat, accumsan.
Why Is Carbide Roll Ring The New Trend
Cras ultricies ligula sed magna dictum porta curabitur arcu erat, accumsan.
